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1、8D-Report/8D報報告告Reference No.:Intermediate report date:8D編號:中間報告:Concession No.:Final report date:回用/讓步放行編號:最終報告:Header data/表表頭頭信信息息Complaint Date:Product:投訴日期:2011/4/20產(chǎn)品型號:前橡膠減震8D-Title:8D主題:橡膠部分出現(xiàn)裂口Warranty Decision:Manufacturing plant:質(zhì)保決定:制造工廠:河北旭龍公司Customer:Customer Material No.:客戶:北方凌云客戶物料編號
2、:Complaint type/mode:Serial No.:投訴類型/方式電子郵件系列號:Supplier No.:供應商編號:Supplier name:Issuer:供應商名稱:發(fā)布者:Contact Person at Customer:Telephone:客戶聯(lián)系人:電話:Business Address:Telefax:通訊地址:傳真:Email:電子郵件:Telephone:電話:Business Address:Telefax:通訊地址:傳真:Email:電子郵件:Contact Person at Supplier:Telephone:供應商聯(lián)系人:電話:Business
3、Address:Telefax:通訊地址:傳真:Email:電子郵件:D1Problem Solving Team/解解決決問問題題工工作作組組Sponsor:監(jiān)管人:張健Surname/姓Lastname/名Teamleader/組長E-Mail-Address/電子郵件地址:Team:xulongjsb組員:Externals:外部人員:D2Problem Description/問問題題描描述述Customer Complaint:客戶投訴內(nèi)容:前橡膠減震橡膠部分出現(xiàn)裂口Manufacturer Descr:生產(chǎn)者描述:Failure Type:故障類型:生產(chǎn)型故障Failure Loc
4、ation:故障位置:橡膠與骨架連接部分Manufacturing Date:Quantity of complaint products:End date of D2:生產(chǎn)日期:客戶投訴的產(chǎn)品數(shù)量:D2結(jié)束日期:D3Containment action(s)/臨臨時時措措施施(圍圍堵堵行行動動)檢查現(xiàn)有庫存產(chǎn)品Responsible:introduced on:effective from:負責人:張健引進日期:生效日期:Agreement of the customer with process or product-changing immediate measures at:Respo
5、nsible:客戶同意有關過程改變或產(chǎn)品改變的臨時措施的日期:負責人:Editor:BR/QMM1FR 08958-1Page 1/4D4Root Cause Analysis/根根本本原原因因分分析析:Failure Cause/Causing Process:故故障障原原因因/原原因因分分析析過過程程:在硫化過程中由于模具底部溫度過高,用膠量過大,使部分產(chǎn)品出現(xiàn)橡膠與骨架粘接部分燒邊現(xiàn)象,Root cause(s)(RC)and verification of effectiveness:why could the failure occur?根根本本原原因因(RC)及及其其有有效效性性驗
6、驗證證:為為什什么么故故障障會會發(fā)發(fā)生生?在硫化過程中由于模具底部溫度過高,用膠量過大。Responsible:completed on:負責人:張健完成日期:2011/4/21Root cause(s)(RC)and verification of effectiveness:why has the failure not been detected?根根本本原原因因(RC)及及其其有有效效性性驗驗證證:為為什什么么故故障障沒沒有有被被發(fā)發(fā)現(xiàn)現(xiàn)?沒有設置此處的檢驗點Responsible:completed on:負責人田連海完成日期:2011/4/21Expected effects/Ri
7、sk assessment(Probability)/風風險險評評估估:Production period affected from:to:Responsible:completed on:受到影響的生產(chǎn)周期:直到:負責人:完成日期:Expected quantity of further failure at produced parts:Pot.failure qty:intern:0 km:Field:估計此后生產(chǎn)出的該種故障產(chǎn)品/零件數(shù)量:0潛在故障數(shù)量:內(nèi)部:0現(xiàn)場:0D5Potential corrective actions and proof of effectiveness
8、/潛潛在在的的糾糾正正措措施施和和有有效效性性的的證證實實:將廠內(nèi)現(xiàn)有產(chǎn)品逐一檢驗,避免再有此類現(xiàn)象發(fā)生,增加此種檢驗點Responsible:completed on:負責人:田連海完成日期:2011/4/21D6Introduction of corrective actions and tracking of effectiveness/實實施施糾糾正正措措施施并并追追蹤蹤其其有有效效性性:Introduced corrective action(s)/實實施施的的糾糾正正措措施施:已經(jīng)將現(xiàn)有的庫存產(chǎn)品進行了逐一檢驗。在檢驗規(guī)程中已經(jīng)增加相應檢驗項目Responsible:planned
9、 introduction on:introduced on:effective from:負責人:張健計劃引進日期:2011/4/21引進日期:2011/4/21生效日期:2011/4/21Customer agreement at:by:客戶認可:通過:Tracking of effectiveness of the introduced corrective action(s)/實實施施的的糾糾正正措措施施的的有有效效性性跟跟蹤蹤:已經(jīng)將現(xiàn)有的庫存產(chǎn)品進行了逐一檢驗。在檢驗規(guī)程中已經(jīng)增加相應檢驗項目Responsible:completed on:負責人:張健完成日期:2011/4/21
10、Removal of containment action(s)/取取消消圍圍臨臨時時措措施施:Responsible:removed at:負責人:取消日期:D7Preventive action(s)of recurrence of the failure/避避免免故故障障再再次次發(fā)發(fā)生生的的預預防防措措施施:Update for QM-System(FMEA,Procedure-Instructions,PQP.)優(yōu)優(yōu)化化質(zhì)質(zhì)量量管管理理體體系系(FMEA,程程序序指指導導,PQP.)Responsible:due date:completed on:負責人:要求完成日期:實際完成日期:
11、Adoption of Poss.Corrective Action(s)for other Processes,Products,Sites:可可以以應應用用到到其其他他過過程程、其其他他產(chǎn)產(chǎn)品品、其其他他場場所所的的糾糾正正措措施施:Could the failure concern other processes,products or sites?此故障跟其他過程、產(chǎn)品或場所有關嗎?If yes:Which departments do you inform(e.g.FMEA,Lessons-Learned Coordinators)?如果是:要通知哪些部門(例如:FMEA和學習教訓的
12、協(xié)調(diào)員)?8D-Report/8D報報告告Reference No.:Intermediate report date:8D編號:中間報告:Concession No.:Final report date:回用/讓步放行編號:最終報告:Editor:BR/QMM1FR 08958-1Page 2/4If no:Why dont you expect other processes,products or sites to be concerned?如果不是:為什么你認為與其他過程、產(chǎn)品或場所無關?Responsible:due date:completed on:負責人:要求完成日期:實際完成
13、日期:8D-Report/8D報報告告Reference No.:Intermediate report date:8D編號:中間報告:Concession No.:Final report date:回用/讓步放行編號:最終報告:Editor:BR/QMM1FR 08958-1Page 3/4D8Final Meeting/最最終終會會議議Surname姓Lastname名E-Mail-Address/電子郵件:Participant:參加人員:accomplished at:會議地點:Results:結(jié)果:Signatures/簽名:P/QMM:Name:Date:Signature:工廠質(zhì)量部經(jīng)理名字:日期:簽名:Sponsor:Name:Date:Signature:監(jiān)管人:名字:日期:簽名:8D-Report/8D報報告告Reference No.:Intermediate report date:8D編號:中間報告:Concession No.:Final report date:回用/讓步放行編號:最終報告:Editor:BR/QMM1FR 08958-1Page 4/4