荷載600LBS置物架規(guī)范Generalspecificationfor600lbswireshelving

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1、置物架通用規(guī)范（6001BS） WIRE SHELVING GENERAL SPECIFICATIQ6D01BS> 1 .目的 Purpose 明確置物架的具體標準與要求。 Identify the standards and requirements for Wire shelving. 2 .適用范圍 Available range 此規(guī)范僅適用于荷載 600lbs的置物架系列產(chǎn)品。 The specification only applies tthe seriesof wire shelving which load capacity @00lbs 3 .產(chǎn)品介

2、紹 Product introduction 置物架由層板(WIRE SHELF)、立柱(POST)、塑膠卡套(CONDUCTIVE COUPLERS)、立柱蓋 (CORNER CAP及其它可選擇配件組成，產(chǎn)品各主要部件的名稱、規(guī)格、功能及其它可選擇配 件的詳細情況如下： Composition: wire shelf, post, conductive couplers, corner cap and some optional accessories. Introduction: name, specification, feature and other accessories.

3、 3.1 網(wǎng)格層板Wire shelf 3.1.1 外形如圖 As shown as follows 3.1.2 網(wǎng)格常用規(guī)格 Common categories of wire shelf LENGTHEN 24” , 30 ” , 36 ” , 42 " ,,儂” ,54 ” , 60 ” WIDTH: 24” 網(wǎng)格規(guī)格可根據(jù)客戶的要求組合，或重新設(shè)計。 The categories of wire shelf should be assembled or redesigned according to the customequest. 3.1.3 焊接

4、強度必須滿足第 4條及第7條的要求。 Weld strength have to satisfy section 4& s needs 3.1.4 錐套 1 inch seamed shelf collar 外形如圖 Shapes as follows 3.1.5 置物架網(wǎng)格層板的作用：和塑料卡套、立柱裝配后，承擔托起貨物的作用。 Feature of wire shelf: After assemble with tapered plastic collar-splits and posts, could be load weight. 3.2 塑料卡套 Tapered

5、plastic collar-split 3.2.1 卡套由兩個半卡套組成：扣在立柱上，使網(wǎng)格固定在預(yù)定位置。 Two half tapered plastic collar-splits form one tapered plastic collar-splits: Snaps onto posts and holds 3.2.2 作用 feature：主要的承載部件 the main load part 3.3 立柱 Post 3.3.1 立柱圖如下 The figure as follows: 3.3.2 常用規(guī)格如下 Common categories as

6、 follows Length: 6' 14”, 18“ 24“ 32“ 34“ 36“48“ 54“ 60“63“72“ 74“78 "8,6'；96” 厚度規(guī)格 Thickness categories 1.2mm 外徑 O.D.:① 0.984” 3.3.3 安裝增量：25.4mm(1inch) Posts allow mounting in 1 increments. 3.3.4 長度允許偏差： +/-7.62mm (0.3inch)。 Length dimensions have tolerances thickness of +/-0.3 3.3.5 刻字：立柱每英

7、寸的安裝增量均需要激光印字或者絲印清晰的數(shù)字編碼。 Lettering: Post need laser printing or silk screen clear digital coding in per inch increment. 3.4 可選擇配件 Accessories & Components 3.4.1 腳輪 Resilient Stern CASler Stem Caster w/Brnke , J 承載：600磅/層 Load capacity: 600lbs / wire shelf Dimension: 5 Material: PC 作

8、用：置物架使用萬向腳輪，有兩個萬向腳輪帶鎖裝置兩個不帶鎖裝置。和立柱裝配后，在 不被鎖的狀態(tài)下，能自由的滑動。 Function: The wire shelving assembles with swivel casters, there are two stem casters w/brake and two stem caster without lock. After assemble with posts, the caster unlocking could be sliding freely. 3.4.2 LEVELING FOOT PLAT水 平調(diào)節(jié)腳 3.4.3 F

9、OOT GUIDE安裝在與地接觸的立柱上，保護地面不被劃傷。 Protect floor surfaces. Foot Guide P用迂及工Hoor surfaces 3.4.4 POST CONNECTORE兩個立柱豎直的連接在一起。 Join 2 posts together vertically. 3.4.5 POST CLAMP 把兩個立柱水平的連接在一起。 Join 2 posts together side by side. Pust Clan中 Mns 2 R5 方 together side by 3.4.6 CORNER

10、 CAP立柱蓋子，在沒有連接的立柱端部使用， 既美觀又安全。Cover shelf corners in absence of posts. 名&酎 Corner Cap Co陽母 sh3f comers in a/isence of posts 3.4.7 ZINC PLATED BASKE咻在置物架外面增加儲物空間 .Increase the storage room. 3.4.8 DONUT BUMPER:地腳緩沖墊 3.4.9 LABEL HOLDER：標簽掛牌 3.4.10 CHROME SHELF DIVIDER（鍍銘層板隔板）：分割

11、儲物空間 Divide the storage room Chrome Shell Divider 3.4.11 1inch& 4CHROME SIDE AND BACK LEDG敏銘側(cè)板和背板）：防止物體從置物架掉落。 Protect the objects 3.4.12 CHROME EXTENDED HANDL 艘銘把手 Qliroiiie- Extended Handle 3.4.13 ANTI-STATIC CHAIN:防靜電鏈條 For grounding applications 90o angle(included with add-on ord

12、ers) Steel S-Hooks X. Anti-Static Chain For grounding applfcaitons 3.4.14 STEEL S-HOOK快速的把兩個裝配連接在——起 Speedy assembly of add-ons. In tandem or at a Speedy aasembly of add-ons, in tandem or at a SET angle [inciiKled with add on orders] 3.4.15 CHROME ENCLOSURE PANEL鍍銘側(cè)板)：只用于工業(yè)用置物架 For indus

13、trial wire shelving only. Chrome Enclosure Panel For industnaf m旭 whnMng onfy PP墊板 pp Shelf Liner 4 .置物架的要求Demand 4.4 安全要求Safety 4.1.1 置物架中所涉及到的化學原料必須符合 Rosh標準。 All the chemical materials must meet Rosh standards. 4.1.2 要通過 NSF認證。Pass NSF 4.1.3 置物架單層網(wǎng)格承重能力達到最大時，不能被破壞，該破壞包括：塑性變形、脫焊及

14、從貨架上脫落等。 The load capacity is the largest, the wire shelf can't be destroyed, and the damage includes: plastic deformation, desoldering and fell from the shelf, etc. 4.1.4 置物架的所有外露面不能有尖角、毛刺等缺陷。 No burs or sharp edges allowed. 4.1.5 塑料卡套能使網(wǎng)格牢固的在預(yù)定位置，承重達到最大時，沒有塑性變形、開裂等永久 性的破壞發(fā)生，且網(wǎng)格和立柱沒有相對的位移。 Tap

15、ered plastic collar-split make the grid at the predetermined position, and if the load is maximum bearing, no plastic deformation, cracking and other permanent damage has occurred, and no relative displacement of the grid and pillar. 4.2 功能要求Feature 4.2.1 線材與線材之間采用電阻焊，線材與錐套之間采用二氧化碳氣體保護焊。網(wǎng)格零部件 的焊接強

16、度要滿足如下要求。 The weld between the wire and the wire use resistance welding, the weld between shelf collar and wire use carbon dioxide welding. Welding strength as follows 序號 number 零/部件part 焊接強度要求 welding strength 接受標準 ACCEPTANCE CRITERIA 1 線框架的焊接強度 welding strength for wires ① 3/① 4.8 : 190

17、LBS 無脫焊 desoldering ① 6/① 4 : 350 LBS 無脫焊 desoldering ① 6/① 4.5 : 369 LBS 無脫焊 desoldering ① 6/ ① 4.8 : 376 LBS 無脫焊 desoldering 2 錐套和線材的焊接強度 welding strength for wire and shelf colla 能夠承重load capacity 600lBS 無脫焊 desoldering 3 單層網(wǎng)格的焊接強度 welding strength for wire shelf 能夠承重load capacit

18、y600lBS 無脫焊 desoldering 4.2.4 穩(wěn)定性：腳輪與水平面的差值w 2.0mm Stability: the distance between the caster and the horizontal plane is less than 2mm. 5外觀要求Appearance 1.1 夕卜觀顏色和客戶要求——致 :The colour must meet the customer request. 1.1.1 噴粉 Power coating 表面的噴粉厚度要均勻一致。產(chǎn)品表面不能有明顯地劃痕、漏底、 色差等缺陷；不能有 明顯的污漬、指紋等缺陷。

19、 The thickness of power coating must be uniform. The surface ddnave obvious defects such as scratches, hole, chromatic aberration and so on; ddrinave obvious defects such as stains, fingerprints and so on. 1.1.2 鍍銘 Chrome plated 表面無異色、起皮、脫落等缺陷。 Surface: without such defects as crack, peeling, co

20、lour deviation, and lifting, etc. 1.2 錐套焊接在網(wǎng)格上后， 有 LOGO的一面呈 45o向外。After welding the shelf collar to wire shelf, the LOGO in the shelf collar must have an angle ofol<5utward. 6 .表面處理Finish 置物架的表面處理分鍍銘和噴粉兩種。具體情況根據(jù)客戶要求選擇。 There are chrome plated and power coating. The finish is according to the cu

21、stomrequest. 鍍層厚度：一般線材為 6m-8m,管材為8m-12m. Coating Thickness Chrome: usually, wire is_i6m-8 a m, tube is 8a m-12a m. 噴粉層厚度 Coating Thickness Power 60?100 心 m。 7 .測試 testing 7.1 涉及到化工原料的產(chǎn)品需要委托專業(yè)機構(gòu)進行測試。 All the products about industrial chemical have to be tested by a specialized institution. 7.

22、2 鍍銘層的檢測如下 The tests of chromium plated as follows 序號 nmnber 特性 Pr □per ties 格朝標符或為法 Test standard rind h口d五 接收標注ACCEPTAMCE CRITERIA 5 京面用釉后mafocc rouK-mrss GB3505 F.a>lE,5 6 結(jié)合強度Jhusi ,止str曰im th GB5270 底層與基體,底品與裕層之間不允 避有任何分離.超層 3 鉛F的鉀度Hgt dnc m GBOOF 口 丘林硬度值1tly:hHcincia HV了76。

23、g 鹽水噴震刷忒spr ay t e si K6H) GB/TG461 grade 噴粉技術(shù)標準如下 The tests of power coating as follows 序號 nmb st 特性 Pr-tit. 檢剖標液或方法 Test siand.ELrd smd iKthods 接收杵JtACClPTOCE CRITERIA 5 保辰期Eht If 1 i 大于二 2個月 the■匕 th-an 12Trmths s 粉用光滑度ftirn計加ss 3 OFC TK 10. 219 5 7 格HI DE23-E3 EET5 8

24、 M高溫狼指 therms tabillw 塢口皿旺4T5 1O0H 專 監(jiān)E的窩T麗 力Mirri無開裂 ni c：ra -kina 10 木；名健自力Ml 心Tfl D33^S-92a 11 正反沖擊工匠二"匕二七/￡匚?七11三七二npac寸 iSTl 02h4-99 6'50i^ lbs 12 附音力 【4EENFUt ) :erl AJHT D3359-S7 IM% Q PdE> 13 鹽森測試5aLt St>r8y Kfifilctance ASTI Bl LT一翼 JJUH.無4*%卬 rtil 1-Jtyl 14 校末厚度C

25、口wtWng ThEnkn&sm ^Koer 65 |lin"-'90kl iti IS 妾捏木.、友事afew wtar，"也 ASH F983mz 5 / Eurnp&sn EM 71 f P bt t 9,1^9^ 16 固』要求Lw 再ct5 -2P--25" C.一年one yt?r F型 7.3 網(wǎng)線焊接強度 weld strength for wire shelf 7.3.1非破壞性測試采用扭力扳手測試 Do nondestructive testing by torque wrench 旋轉(zhuǎn)扭力扳手，使其刻度顯示需要的數(shù)值，然后進行測量。當焊接

26、的兩個線材直徑不同時， 采用壓粗線，撬細線的方式。測量過程中，聽到“啪”的聲響后，表示焊接強度已經(jīng)滿足要 求。迅速撤去外力，避免造成永久性的損傷和變形。 Rotating torque wrench, make it show the number according to need, then begin to teWtZhen the diameter of two welding wires is different, press the thicker, pry the thinner. When we hear "pa" sound, the weld strength has

27、met the requirements. Quickly removed the external force, avoid to cause permanent damage and deformation. 7.3.2 破壞性測試 Do destructive testing 在外力作用下，把焊接在一起的兩根線材分開，焊接點有焊接溶合物，說明焊接強度合格； 相反，如果沒有焊接溶合物，說明焊接強度不夠，為不合格。 Under the action of external force, separate the wires which is welding together, If

28、 there are some welding solvates in welding point, the weld strength is enough; On the contrary, no welding solvates, weld strength is not enough, we think that the weld is unqualified. welding point 破壞前 before destructive after destructive after 7.3.3線材與線材采取對焊，測試方法采取以對焊點為基準，進行 30度折彎，對焊點不能

29、在小于30度折彎的情況下脫焊，如下圖示意: If weld two wires together by Butt weld, we can test weld strength as follows: taken on the basis of welding point and bend for 30 degrees, the welding point c a desoldering before the bending angle is not less than 30 degree, as follows: 焊接點 Welding point 折彎前 Before ben

30、ding 折彎后 After bending 7.4 承重測試 Load capacity test 在單層網(wǎng)格放置額定的荷載。 24小時后，網(wǎng)格變形量不大于 5mm或者變形量大于 5mm但是卸掉荷載后，變形量不大于 5mm,均視為合格。 Put rated load in the wire shelf. After 24hours, if the deformation is less than 5mm, or the deformation is more than 5mm, but put off the load off, the deformation is

31、less than 5mm, we think that the weld is unqualified. 7.5 穩(wěn)定性測試 Stability test 7.5.1 直線性行走測試 Moving in straight line test 在100?150N推力作用下，行走 50m,偏移中軸線小于 1m為合格。 Push the wire shelving with 100 ~ 150N, walk 50m, distance offset axis is less than 1m, pass. 7.5.2 旋轉(zhuǎn)測試 rotation test 把置物架放于平臺上，

32、在力的作用下使其旋轉(zhuǎn)，四個輪子都轉(zhuǎn)動為合格。 Put the wire shelving on platform, rotate it. All of the casters are rotating, pass. 8.包裝方案如下 Wire shelving packaging solution 8.1 包裝方案根據(jù)訂單要求 Packaging solution is according to the custonisirequest. 8.2 產(chǎn)品不能破壞紙箱 The product cant destroy the box. 8.3 產(chǎn)品不能有損壞 The product cart be destroyed 8.4 箱嘍信息清晰準確 Have clear box ma.