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河南機(jī)電高等??茖W(xué)校畢業(yè)設(shè)計(jì)說明書
河南機(jī)電高等??茖W(xué)校
畢業(yè)設(shè)計(jì)論文
論文題目:套筒注塑模
系部:
專業(yè):
班級(jí):
學(xué)生姓名:
學(xué)號(hào)
指導(dǎo)教師:
2006年 5 月 12 日
畢業(yè)設(shè)計(jì)(論文)成績
畢業(yè)設(shè)計(jì)成績
指導(dǎo)老師認(rèn)定成績
小組答辯成績
答辯成績
指導(dǎo)老師簽字
答辯委員會(huì)簽字
答辯委員會(huì)主任簽字
(套筒注塑模)
摘要
分析了PA1010塑料的特性及其對(duì)注塑工藝的影響,介紹了套筒注塑模主要零部件的尺寸計(jì)算方法,注塑模結(jié)構(gòu)及工作過程。根據(jù)套筒零件的特點(diǎn)確定了注塑模結(jié)構(gòu),并且模具結(jié)構(gòu)設(shè)計(jì)精巧,達(dá)到了塑件的尺寸精度。
針對(duì)塑件脫模過程中的難點(diǎn),設(shè)計(jì)了一種非常規(guī)抽芯的注塑模結(jié)構(gòu),并對(duì)模具設(shè)計(jì)與制造中的一些關(guān)鍵問題加以詳述。由于該模具需要3個(gè)方向抽芯,因此選擇了多種側(cè)向分型機(jī)構(gòu),并對(duì)其中之一作了重點(diǎn)介紹,同時(shí)對(duì)澆注系統(tǒng),頂出機(jī)構(gòu)也作了簡(jiǎn)要說明。
實(shí)踐證明,該模具設(shè)計(jì)合理,動(dòng)作可靠,對(duì)同類塑件的注塑模設(shè)計(jì)有一定的參考價(jià)值。
關(guān)鍵詞:PA1010塑料 ;注塑模 ;設(shè)計(jì) ;套筒 ;抽芯機(jī)構(gòu);側(cè)向抽芯。
(Design of the Cylindrical bush Injection Mould)
Abstract
The properties of the PA1010 plastics and their influences to the moulding technology are analyzed. The structure and working process of the cylindrical bush injection mould are introduced.And the dimension calculations for some key components of the mould are stated.Thestructure of the injection mould for the cylindrical bush has been determined according to it’s characteristics . The design of the mould structure is smart and the operation of the mould is easy. The plastic parts moulded with the mould have reached the required dimension precision .
According to the difficulty in the plastic part demoulding process ,an injection mould with non-tradional core-pulling mechanism has been designed. And some key points in design and manufacture of the mould are stated in detail. Since the mould requires core-pulling on three directions ,various side parting mechanisms have been used and one of them is mainly introduced .The feed system and the ejector mechanism are briefly introduced .
Practices show that the mould are design is reasonable and the mould movement is reliable. It can serve as a reference to the design of the moulds for similar parts.
Key words:PA1010plastic;injection mould; design;
Cylindrical bush;core-pulling;side parting.
畢業(yè)設(shè)計(jì)/論文說明書目錄
緒論----------------------------------------------1
第1章 模塑工藝規(guī)程的編制-----------------------5
1.1塑件的工藝性分析--------------------------5
1.2計(jì)算塑件體積和質(zhì)量------------------------7
1.3塑件注塑工藝參數(shù)的確定--------------------8
第2章 注塑模的機(jī)構(gòu)設(shè)計(jì)--------------------------9
2.1分型面的選擇------------------------------ 9
2.2確定型腔的排列方式------------------------10
2.3澆注系統(tǒng)設(shè)計(jì) -----------------------------11
2.4抽芯機(jī)構(gòu)設(shè)計(jì) -----------------------------13
2.5推出機(jī)構(gòu)設(shè)計(jì) -----------------------------15
2.6合模導(dǎo)向機(jī)構(gòu)設(shè)計(jì)------------------------- 16
2.7成型零部件的結(jié)構(gòu)設(shè)計(jì)-----------------------16
第3章 模具設(shè)計(jì)的有關(guān)計(jì)算 --------------------- 22
第4章 模具加熱與冷卻系統(tǒng)的計(jì)算---------------- 24
第5章 模具閉合高度的確定 --------------------- 26
第6章 注塑機(jī)有關(guān)參數(shù)的校核----------------------27
第7章 繪制模具總裝圖和非標(biāo)準(zhǔn)零件工作圖----------28
第8章 注塑模主要零件加工工藝規(guī)程的編制----------29
第9章 模具的安裝與調(diào)試 ------------------------ 30
9.1模具的安裝---------------------------------30
9.2模具的調(diào)試 ------------------------------- 31
設(shè)計(jì)總結(jié) -----------------------------------------32
致謝 ---------------------------------------------33
參考文獻(xiàn) -----------------------------------------34
插圖清單
圖1-1 ------------------------------------------------------產(chǎn)品零件圖
圖2-1------------------------------------------------------ 分型面簡(jiǎn)圖
圖2-2-----------------------------------------------------型腔排列方式
圖2-3-----------------------------------平衡式分流到布置形式及截面形狀
圖2-4---------------------------------------------------------澆口簡(jiǎn)圖
圖2-5------------------------------------------------------ 鑲拼凹模塊
圖2-6 ---------------------------------------------------- 凹模板輪廓圖
圖2-7 ---------------------------------------------- 圓柱型芯的常用結(jié)構(gòu)
圖2-8-------------------------------------------------異形型芯的結(jié)構(gòu)圖
圖4-1-------------------------------------------------- 串聯(lián)式冷卻水道
表格清單
表3-1 -------------------------------型腔及型芯的工作尺寸的具體有關(guān)計(jì)算
表8-1---------------------------------------------------------- 模具典型零件機(jī)械加工工序卡
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