bs英國(guó)標(biāo)準(zhǔn)】bs en 13128 safety of machine tools. milling machines (including boring machines)
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1、BRITISH STANDARD BS EN 13128:2001 Incorporating amendment no. 1 Safety of machine tools — Milling machines (including boring machines) The European Standard EN 13128:2001, incorporating amendment A1:2006, has the sta
2、tus of a British Standard ICS 25.080.20 BS EN 13128:2001 National foreword This British Standard was published by BSI. It is the UK implementation of EN 13128:2001, incorporating amendment A1:2006. The start and finish of text introduced or altered by amend
3、ment is indicated in the text by tags !". Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !". The UK participation in its preparation was entrusted to Technical Committee MTE/1, Machine tools. A list of org
4、anizations represented on MTE/1 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obliga
5、tions. Amd. No. Date Comments 16899 28 February 2007 See national foreword This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under t
6、he authority of the Standards Committee and comes into effect on 15 June 2001 ? BSI 2007 ISBN 0 580 37214 6 Amendments issued since publication EUROPEAN STANDARD NORME EUROPéENNE EUROP?ISCHE NORM EN 13128 April 2001 + A1 March 2006 ICS English version Safe
7、ty of machine tools - Milling machines (including boring machines) Sécurité des machines-outils - Fraiseuses (comprenant les aléseuses) Sicherheit von Werkzeugmaschinen - Fr?s- und Bohr- Fr?smaschinen This European Standard was approved by CEN on 7 March 2001. CEN members are boun
8、d to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Ma
9、nagement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as
10、 the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
11、 EUROPEAN COMMITTEE FOR STANDARDIZATION C OM I Té EUR OP éEN DE NOR M AL I S ATI ON EUR OP ?I S C HES KOM I TEE F üR NOR M UNG Management Centre: rue de Stassart, 36 B-1050 Brussels ? 2001 CEN All rights of exploitation in any form and by any means
12、 reserved worldwide for CEN national Members. Ref. No. EN 13128:2001 E Contents Foreword .............................................................................................................................................................. 3 0 Introduction ....................
13、............................................................................................................................... 4 1 Scope............................................................................................................................................................ 5
14、 2 Normative references ................................................................................................................................... 5 3 Terms and definitions ..................................................................................................................
15、................. 7 4 List of significant hazards ............................................................................................................................. 8 5 Safety requirements and/or protective measures ...................................................................
16、.................... 12 6 Verification of safety requirements and/or measures ................................................................................. 27 7 Information for use .............................................................................................................
17、......................... 27 Annex A (normative) Guards on milling machines - Impact test method .......................................................... 29 Annex B (informative) Equipment for impact test........................................................................................
18、...... 32 Annex C (informative) Illustrative figures used as examples ............................................................................ 33 Annex D (informative) Noise emission measurement ....................................................................................... 40 A
19、nnex ZA (informative) Relationship of this European Standard with EC Directives ....................................... 41 Bibliography ....................................................................................................................................................... 42 Tab
20、les: Table 1 – List of significant hazards and major sources of these hazards associated with milling machines ..... 9 Table 2 – List of safety requirements and/or protective measures and their verification procedures for manual machines with continuous powered axis feedrates not exceeding 2
21、 m/minute and/or a hold–to–run controlled rapid traverse axis speed not exceeding 5 m/minute......................................................................................... 12 Table 3 – List of safety requirements and/or protective measures and their verification procedures for manual ma
22、chines with continuous powered axis speeds in excess of 2 m/minute or hold–to–run controlled rapid traverse axis speed in excess of 5 m/minute ..................................................................................................... 13 Table 4 – List of safety requirements and/or prot
23、ective measures and their verification procedures for mechanical hazards associated with automatic machines ................................................................................ 13 Table 5 – List of safety requirements and/or protective measures and their verification procedures for ha
24、zards other than those listed in tables 2, 3, and 4 ....................................................................................................... 18 Foreword This European Standard has been prepared by Technical Committee CEN/TC 143 "Machine tools - Safety", the secretariat of whic
25、h is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2001, and conflicting national standards shall be withdrawn at the latest by October 2001. This European Standard ha
26、s been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). This standard has been prepared to provide one means of conforming with the essential requirements of the Machinery Directive a
27、nd associated EFTA regulations. Annexe A is normative. Annexes B, C, D and ZA are informative. This Standard also contains a Bibliography. For relationship with EC Directive(s), see informative Annex ZA, which is an integral part of this standard. According to the CEN/CENELEC Internal Regulations,
28、the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United
29、Kingdom. Foreword to amendment A1 This European Standard (EN 13128:2001/A1:2006) has been prepared by Technical Committee CEN/TC 143 “Machine tools - Safety”, the secretariat of which is held by SNV. This Amendment to the European Standard EN 13128:2001 shall be given the status of a na
30、tional standard, either by publication of an identical text or by endorsement, at the latest by September 2006, and conflicting national standards shall be withdrawn at the latest by September 2006. This European Standard has been prepared under a mandate given to CEN by the European Commission
31、and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this European Standard. According to the CEN/CENELEC Internal Regulations, the national standards orga
32、nizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Sl
33、ovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 0 Introduction This European standard is a type C standard as stated in EN 292–1. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C stan
34、dard take precedence. Milling machines present a wide range of hazards, not least from their wide application as rotating tool, 'stationary' workpiece machine tools, for general purpose cutting of cold metal work material. Protection of operators and other persons from contact with moving cut
35、ting tools, especially when being rapidly rotated in the spindle or from contact with fast–moving workpieces, is of great importance. When power–operated mechanisms are provided for workpiece transfer, they can also create hazardous situations during loading/unloading and workpiece alignment or c
36、lamping. On automatic milling machines, total enclosure of the work zone using guards during cutting is the preferred method of safeguarding. Where this is not practicable (e.g. due to size of the workpiece, its geometry, or its special characteristics), operators may be safeguarded by other mea
37、ns (e.g. perimeter fencing, protective devices at the operating position). Operators may also benefit from pendant controls which enable them to move about the machine. The significant hazards covered by this standard are those listed in table 1. The safety requirements and/or protective measure
38、s to prevent or minimize those hazards identified in table 1 and procedures for verification of these requirements or measures are found in clause 5 (tables 2, 3, 4 and 5). The figures in annex C are examples only and are not intended to illustrate the only interpretation of the text. 1 Scop
39、e This standard specifies the technical safety requirements and measures to be adopted by persons undertaking the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of milling machines (see 3.1) including machines capable
40、of performing boring operations (see ). Machines covered by this standard include but are not limited to: – knee and column type milling machines (see figures C.1, ); – bed–type milling machines (see figure ); – multi–spindle milling machines (see figures and ); – plano–milling machines (se
41、e figures and ); – profile and contouring milling machines (see figure ), – milling and boring machines (see figure ). This standard takes account of intended use including reasonably foreseeable misuse, maintenance, cleaning, and setting operations. It presumes access to the machine from all
42、 directions. It describes means to reduce risks to operators and other exposed persons. This standard also applies to workpiece transfer devices when they form an integral part of the machine. This standard deals with significant hazards relevant to milling machines when they are used as in
43、tended and under the conditions foreseen by the manufacturer (see clause 4). 1.5 Hazards arising from other metal working processes (e.g. grinding, turning, forming, EDM, laser processing) are covered by other standards (see Bibliography). 1.6 Milling machines with automatic tool changin
44、g capabilities are not covered by this standard (see prEN 12417:1996). This standard is not applicable to milling machines which were manufactured before the date of publication by CEN of this standard. 2 Normative references This European Standard incorporates, by dated or und
45、ated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when
46、 incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1: 1991 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology EN 292-2: 1991 and EN
47、 292-2/A1:1995 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles and specifications EN 294: 1992 Safety of machinery – Safety distances to prevent danger zones being reached by the upper limbs EN 349 Safety of machinery – Minimum gaps to avoid crus
48、hing of parts of the human body EN 457 Safety of machinery - Auditory danger signals - General requirements, design and testing (ISO 7731:1986 modified) EN 574 Safety of machinery - Two hand control devices – Functional aspects – Principles for design EN 614 Safety of machinery - Ergonomic desig
49、n principles – Part 1 Terminology and general principles Part 2 Interaction between machinery design and work tasks EN 626 Safety of machinery – Reduction of risks to health from hazardous substances emitted by machinery EN 811 Safety of machinery – Safety distances to prevent danger zones being
50、 reached by the lower limbs EN 894: Safety of machinery –Ergonomics requirements and data for the design of displays and control actuators- Part 1:1997 Human interactions Part 2:1997 Displays Part 3:2000 Control actuators EN 953:1997 Safety of machinery – Guards – General requirements for t
51、he design and construction of fixed and movable guards EN 954-1 Safety of machinery - Safety-related parts of control systems - Part l: General principles for design EN 982:1996 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics EN 983:1996 Safety
52、of machinery - Safety requirements for fluid power systems and their components - Pneumatics EN 999 Safety of machinery – The positioning of protective equipment in respect of approach speeds of parts of the human body prEN 1005:1998 Safety of machinery – Human physical performance – Part 1: Term
53、s and definitions Part 2: Manual handling of heavy weights associated with machinery Part 3: Recommended force limits for machinery operation EN 1037:1995 Safety of machinery – Prevention of unexpected start-up EN 1050:1996 Safety of machinery - Principles for risk assessment EN 1088:1995 Safet
54、y of machinery - Interlocking devices associated with guards – Principles for design and selection EN 1127–1:1997 Explosive atmospheres - Explosion prevention and protection – Part 1: Basic concepts an methodology EN 1760–1:1997 Safety of machinery - Pressure sensitive protective devices – Part 1:
55、 General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1837 Safety of machinery – Integral lighting of machines EN 60825-1:1994 + A11:1996 Safety of laser products – Equipment classification, requirements and user’s guide EN ISO 3744:1995 Acoust
56、ics – Determination of sound power level of noise sources using sound pressure – Engineering method in an essentially free field over a reflecting plane EN ISO 3746:1995 Acoustics – Determination of sound power level of noise sources using sound pressure – Survey method using an enveloping measurem
57、ent surface over a reflecting plane EN ISO 4871 Acoustics – Declaration and verification of noise emission values of machinery and equipment EN ISO 9614-1:1995 Acoustics – Determination of sound power level of noise sources using sound intensity – Part 1: Measurement at discrete points EN ISO 112
58、02:1995 Acoustics – Noise emitted by machinery and equipment – Measurement method of emission sound power levels at the work station and at other specified positions – Survey method in situ EN ISO 11204:1995 Acoustics - Noise emitted by machinery and equipment – Method requiring environmental corre
59、ctions EN ISO 11688-1 Acoustics – Recommended practice for the design of low–noise machinery and equipment - Part 1: Planning ISO/TR 11688-2:1998 Acoustics – Recommended practice for the design of low–noise machinery and equipment - Part 2: Introduction to the physics of low-noise design EN 14122
60、: 2001 Permanent means of access to machines and industrial plants Part 2: Working platforms and gangways Part 3: Stairways, stepladders and guard-rails prEN 13478:1999 Safety of machinery - Fire prevention and protection !EN ISO 15641 Milling cutters for high speed machining – Safety requiremen
61、ts (ISO 15641: 2001) " EN 60204-1:1997 Safety of machinery - Electrical equipment of machines - Part 1: General requirements EN 60529:1991 Degrees of protection provided by enclosures (IP Code) EN 61496-1:1997 Safety of machinery – Electrosensitive protective equipment – Part 1 – General
62、requirements and tests prEN 61496-2:1997 Safety of machinery – Electro-sensitive protective equipment – Part 2: Particular requirements for equipment using active opto-electronic protective devices EN 50081-2 EN 61000-6-2 Electromagnetic compatibility – Generic emission standard – Part 2
63、: Industrial environment Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial environments (IEC 61000-6-2:1999) 3 Terms and definitions For the purposes of this standard, the following terms and definitions apply. For other terms and definition
64、s, see EN 292–1, EN 292–2/A1. milling machine a machine designed to shape cold metal by the use of a rotating cutting tool. manual milling machine a machine where axis motion is controlled through the actuation of a handwheel or where powered single–axis motion is controlled by mechanical,
65、 electrical, or other means but without the capability for programmed multiple axis movements. automatic milling machine a machine capable of performing programmed multiple axis movements. boring machine a machine designed to perform boring operations (see ). Such machines are normally capa
66、ble of milling operations. numerical control (computer numerical control) (NC, CNC) automatic control of a process performed by a device that makes use of numeric data introduced while the operation is in progress. (ISO 2806:1994, 2.1.1) workpiece transfer device a mechanism integrated with the machine (e.g. pallet changing device) as a means of supplying a previously loaded workpiece to a machine in exchange for a finished workpiece. boring operation the process of finishing to size
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