張力盤(pán)的復(fù)合沖壓模具設(shè)計(jì)【11張圖紙】
張力盤(pán)的復(fù)合沖壓模具設(shè)計(jì)【11張圖紙】,11張圖紙,張力,復(fù)合,沖壓,模具設(shè)計(jì),11,圖紙
英文資料及中文翻譯
Virtually?all?end?mills,drills,and?similar?tools?you?will?encounter?are?right-handed?and?consequently?use?M03.?However,there?are?situations?when?left-handed?cutting?tools?are?used?and?you?will?need?to?use?M04.
Coolant?can?also?be?controlled?with?one?of?several?M-codes.?Coolants?are?often?used?in?machining?operations?to?extend?the?tool?life,flush?chips?away,and?improve?the?surface?roughness.
M08?is?the?general?code?for?turning?on?the?coolant?system.?However,M07?may?be?used?to?differentiate?between?flood?and?mist?coolant?system?on?machine?tools?equipped?with?both?systems.
M09?is?used?to?turn?off?the?coolant.?It?is?a?good?practice?to?turn?the?coolant?off?during?tool?changes?to?avoid?spraying?coolant?into?any?critical?areas.?It?is?also?a?good?idea?to?turn?the?coolant?off?when?a?pause?is?needed?in?the?middle?of?the?program?to?inspect?the?tool?or?workpiece.
There?are?many?circumstances?in?which?you?will?need?to?stop?the?program?during?execution?in?order?to?perform?some?task.?For?example,you?may?need?to?stop?the?program?to?clean?chips?out?of?the?cutting?zone.
Two?codes?will?automatically?cause?program?execution?to?stop:M00?and?M01.?The?first,M00,is?unconditional?program?stop.?When?the?control?reads?the?M00?code,it?will?stop?all?axis?motion?until?the?operator?presses?the?cycle?start?button?again.?The?M01?is?effective?only?when?the?optional?stop?button?on?the?control?panel?is?depressed.
The?axial?movement?of?CNC?machine?tools?are?guided?by?a?computer,which?reads?a?program?and?instructs?several?motors?to?move?in?the?appropriate?manner.?The?motors?in?turn?cause?the?machine?table?to?move?and?produce?the?machined?part.?Of?course,the?computer?does?not?know?what?shape?you?want?to?cut?until?you?write?a?program?to?describe?the?part.
The?idea?of?controlling?a?machine?tool?electronically?is?rather?simple.?A?programmer?writes?a?set?of?instructions?describing?how?he?or?she?would?like?the?machine?to?move?and?then?feeds?the?program?into?the?machine's?computer.?The?computer?reads?the?instructions?and?sends?electrical?signals?to?a?motor,which?then?turns?a?screw?to?move?the?machine?table.?A?sensor?mounted?on?the?table?or?on?the?motor?sends?positioning?information?back?to?the?computer.?Once?the?computer?determines?that?the?correct?location?has?been?reached,the?next?move?will?be?executed.
Modern?CNC?machine?tools?can?be?programmed?to?perform?machining?operations?with?a?language?commonly?referred?to?as?G&M?codes.?G-codes?and?M-codes?are?simple?instructions?that?the?programmer?will?write?to?make?the?machine?behave?in?certain?way.
There?are?dozens?of?G-codes?and?M-codes?used?to?perform?everything?from?complex?machining?operations?to?ordinary?tools?changes.?However,just?a?few?codes?will?get?most?of?the?work?done.?The?others?are?just?enhancements?to?make?programming?more?powerful?and?provide?advanced?machine?functions.
The?codes?that?are?used?to?control?and?modify?axis?movements?for?machining?and?positioning?operations?are?called?preparatory?codes.?They?are?specified?with?the?letter?"G"?and?are?usually?referred?to?simply?as?G-codes.?There?are?G-codes?for?many?different?machine?operations,including?positioning,straight?line?cutting,circular?are?cutting,drilling?operations,and?many?more.
G00?is?the?code?used?to?perform?rapid?traverse.?Rapid?traverse?is?used?for?quickly?positioning?the?tool?in?preparation?for?making?a?cut?or?moving?the?tool?to?a?safe?location?for?tool?and?part?change.?G00?can?be?used?any?place?where?the?tool?is?not?directly?in?contact?with?the?workpiece.?Rapid?traverse?is?never?used?to?perform?a?cut—the?velocity?is?far?too?fast?and?is?not?constant.?
G01?is?the?code?used?for?linear?interpolation.?Interpolation?is?a?term?used?to?describe?the?process?of?passing?through?all?points.?In?case?of?linear?interpolation,the?tool?will?travel?through?all?points?that?make?up?a?straight?line?in?the?Cartesian?coordinate?system.?The?G01?code?moves?the?tool?from?one?point?to?another?at?a?specified?velocity.
Circular?arcs?are?another?common?feature?in?machining.?To?cut?an?arc,the?code?G02?and?G03?are?used?for?circular?interpolation.?The?two?codes?are?identical?in?function,except?that?G02?will?cut?in?a?clockwise(CW)?direction?and?G03?in?a?counterclockwise(CCW)?direction.
In?addition?to?G-codes,there?are?a?number?of?codes?used?to?control?various?machine?functions?ranging?from?tool?change?to?coolant?control.?These?codes?are?called?miscellaneous?codes?or?simply?M-codes.
M-codes?are?called?in?a?similar?manner?to?G-codes.?Many?M-codes?are?stand?alone?instructions?to?carry?out?some?function?such?as?turning?the?spindle?off.?A?few?M-codes?will?also?work?in?conjunction?with?other?address?to?perform?some?function.?For?example,the?code?to?turn?on?the?spindle?does?not?make?much?sense?unless?a?spindle?speed?has?been?entered?with?an?S?address.
Tool?changes?are?accomplished?by?calling?the?M06?code.?After?the?tool?change,it?is?a?good?idea?to?turn?the?spindle?on?before?attempting?to?perform?any?metal?cutting.?This?is?accomplished?with?the?code?M03?and?M04.?M03?turns?on?the?spindle??in?clockwise(CW).?The?spindle?rpm?must?be?specified?in?the?same?line?or?in?a?previous?line.?M04?is?similar?to?M03,except?it?turns?on?the?spindle?in?counterclockwise.
(中文翻譯見(jiàn)下頁(yè))
事實(shí)上,所有的立銑刀,鉆頭,以及類(lèi)似的工具,你會(huì)遇到是右撇子,因此使用M03。不過(guò),也有情況下,當(dāng)左手切削工具的使用和您將需要使用M04。
冷卻劑也可與多個(gè)M代碼之一來(lái)控制。冷卻劑通常用在機(jī)加工操作,延長(zhǎng)工具壽命,沖洗芯片遠(yuǎn)離,并改善表面粗糙度。
M08是用于接通冷卻劑系統(tǒng)上的一般的代碼。然而,M07可以使用洪水和霧冷卻劑系統(tǒng)上配備有兩個(gè)系統(tǒng)的機(jī)床之間進(jìn)行區(qū)分。
? M09是用來(lái)關(guān)閉冷卻劑。這是一個(gè)很好的做法在換刀把冷卻液關(guān)閉以避免冷卻液噴到任何關(guān)鍵領(lǐng)域。它也把所述冷卻劑時(shí)關(guān)閉暫停中需要的程序,以檢查工具或工件的中間是一個(gè)好主意。
有許多情況下,您將需要執(zhí)行期間停止程序,以執(zhí)行一些任務(wù)。例如,您可能需要停止計(jì)劃,清理出的芯片切割區(qū)。
兩個(gè)代碼將自動(dòng)導(dǎo)致程序停止執(zhí)行:M00 M01和。首先,M00,是無(wú)條件的程序停止。當(dāng)控制讀取M00代碼,它將直到操作者再次按下循環(huán)啟動(dòng)按鈕停止所有軸的運(yùn)動(dòng)。該M01是有效的,只有當(dāng)控制面板上的可選停止按鈕被按下。
數(shù)控機(jī)床的軸向運(yùn)動(dòng)由一臺(tái)電腦,讀取程序,并指示多臺(tái)電機(jī)以適當(dāng)?shù)姆绞綄⒈灰龑?dǎo)。反過(guò)來(lái)電機(jī)使機(jī)床工作臺(tái)移動(dòng)和產(chǎn)生的加工零件。當(dāng)然,電腦不知道要砍,直到你寫(xiě)一個(gè)程序來(lái)形容部分是什么形狀。
控制機(jī)床的想法電子是相當(dāng)簡(jiǎn)單的。程序員編寫(xiě)一組描述他或她是怎么想的機(jī)器移動(dòng)指令,并隨后把程序裝入機(jī)器的計(jì)算機(jī)。計(jì)算機(jī)讀取指令和將電信號(hào)發(fā)送到電動(dòng)機(jī),然后把一個(gè)螺絲移動(dòng)機(jī)器表。安裝在工作臺(tái)上或電機(jī)上的一個(gè)傳感器發(fā)送定位信息返回給計(jì)算機(jī)。一旦計(jì)算機(jī)確定正確的位置已經(jīng)達(dá)到,接下來(lái)的舉動(dòng)將被執(zhí)行。
現(xiàn)代數(shù)控機(jī)床可以被編程為與一般被稱(chēng)為G&M代碼的語(yǔ)言進(jìn)行加工操作。 G代碼和M-代碼,程序員會(huì)寫(xiě),使機(jī)器的行為在一定的方式簡(jiǎn)單的指令。
有幾十個(gè)G代碼和M代碼用于執(zhí)行一切從復(fù)雜的加工工序,以普通工具的變化。然而,短短的代碼將得到最所做的工作。其他的都只是增強(qiáng)使編程更加強(qiáng)大,并提供先進(jìn)的機(jī)器功能。
是用來(lái)控制和修改軸運(yùn)動(dòng)為加工和定位操作的代碼被稱(chēng)為預(yù)備碼。它們被指定的字母“G”和通常簡(jiǎn)稱(chēng)為G代碼。有G代碼為許多不同的機(jī)器操作,包括定位,直線(xiàn)切割,圓形為切割,鉆孔作業(yè),等等。
G00是用于執(zhí)行快速移動(dòng)的代碼??焖僖苿?dòng)用于準(zhǔn)備快速定位工具制作一個(gè)切口或移動(dòng)刀具到安全位置的工具和零件的變化。 G00可以使用該工具不直接與工件接觸的任何地方??焖僖苿?dòng)決不會(huì)用來(lái)執(zhí)行剪切速度過(guò)于快,是不是恒定的。
G01是用于線(xiàn)性?xún)?nèi)插的代碼。內(nèi)插是用于描述通過(guò)所有的點(diǎn)的過(guò)程的術(shù)語(yǔ)。如果直線(xiàn)插補(bǔ),該工具將通過(guò)所有的點(diǎn)組成的直角直線(xiàn)坐標(biāo)系旅行。的G01代碼移動(dòng)從一點(diǎn)到另一點(diǎn)在指定速度的工具。
圓弧是加工的另一個(gè)共同特征。為了減少電弧,代碼G02 G03和用于圓弧插補(bǔ)。兩個(gè)代碼是在功能上是相同的,所不同的是G02將在順時(shí)針(CW)方向和G03在逆時(shí)針?lè)较颍–CW)方向切斷。
除了G代碼,還有一些用于控制各種機(jī)器功能,從換刀到冷卻液控制代碼。這些代碼被稱(chēng)為雜碼或者干脆M代碼。
M代碼被稱(chēng)為以類(lèi)似的方式,以G代碼。許多M代碼是獨(dú)立的指令來(lái)進(jìn)行一些功能,如車(chē)削主軸關(guān)閉。幾M碼也將配合其他地址來(lái)執(zhí)行某些功能。例如,打開(kāi)主軸上的代碼沒(méi)有太大意義,除非主軸轉(zhuǎn)速已進(jìn)入以S地址。
換刀通過(guò)調(diào)用M06代碼來(lái)實(shí)現(xiàn)。換刀后,它把主軸上嘗試執(zhí)行任何金屬切削之前是個(gè)好主意。這是通過(guò)在代碼M03和M04。 M03輪流在順時(shí)針主軸(CW)上。主軸轉(zhuǎn)速必須在相同的行上或在上一行中指定。 M04類(lèi)似于M03,除了原來(lái)在逆時(shí)針的主軸上。
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11張圖紙
張力
復(fù)合
沖壓
模具設(shè)計(jì)
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圖紙
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張力盤(pán)的復(fù)合沖壓模具設(shè)計(jì)【11張圖紙】,11張圖紙,張力,復(fù)合,沖壓,模具設(shè)計(jì),11,圖紙
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