1754_滑道式提升機及其控制電路的設(shè)計

1754_滑道式提升機及其控制電路的設(shè)計,滑道,提升,晉升,及其,控制電路,設(shè)計 滑道式提升機及其控制電路的設(shè)計學(xué)生姓名：朱小楠 班級：0881054指導(dǎo)老師：張緒坤摘要：礦山生產(chǎn)的全過程離不開礦山運輸和提升工作。因此，運輸和提升工作的好壞直接關(guān)系到礦山生產(chǎn)能否正常高效進行。如果說運輸線路是礦山生產(chǎn)的動脈，那提升設(shè)備則是其咽喉，可見其重要性和必要性。肥料對于農(nóng)作物的作用非常重要，隨著耕地面積的不斷減少，糧食的產(chǎn)量顯得尤其重要。因此，肥料的生產(chǎn)非常重要。BB 肥料（Blending bulk fertilizer）根據(jù)作物需肥規(guī)律和土壤供肥特性進行配制，含氮、磷、鉀三種元素，也可根據(jù)作物需要添加中、微量元素。 肥料具有如下優(yōu)點，一是養(yǎng)分配比靈活科學(xué)合理，可以根據(jù)不同作物進行調(diào)配；二是價格便宜，同等養(yǎng)分的 BB 肥料比進口復(fù)合肥料便宜；三是配送方便。提升機為通過改變勢能進行運輸?shù)臋C械設(shè)備。提升機是一種被普遍采用的垂直輸送設(shè)備，廣泛地應(yīng)用于建材、電力、冶金、機械、化工、輕工、有色金屬、糧食等各工業(yè)部門。可以滿足用戶對提升機的不同性能要求。本課題是為了制造 BB 肥生產(chǎn)提升設(shè)備。 主要由提升斗、提升系統(tǒng)、機架等組成。工作原理：將大顆粒尿素、鉀肥、磷肥、填充料等按配方要求比例 計算后，分別投入斗式提升機料斗，料斗經(jīng)由鋼絲繩牽引沿著軌道上升，提升到一定高度碰到行程開關(guān)，斗門打開，肥料卸下，料斗空 載回起點。 關(guān)鍵詞： 提升機 導(dǎo)軌 鋼絲繩指導(dǎo)老師簽名： Slide pattern lift machine and its control circuit design Student name: zhu xiao nan Class: 0881054Supervisor : zhang xu shengAbstract: The role of fertilizer for the crops is very important, as the shrinking arable land, grain production is especially important. Therefore, fertilizer production is very important.fertilizer (Blending bulk fertilizer) under the laws of crop fertilizer and soil characteristics for the preparation of fertilizer, nitrogen, phosphorus and potassium are three elements can be added according to crop needs, the trace elements. BB fertilizer has the following advantages, first, nutrients and flexible scientific and rational allocation according to different crops; second is cheap, the same nutrients fertilizer compound fertilizer cheaper than imports; third, to facilitate distribution.Hoist by changing the potential energy for the transport of machinery and equipment. Hoist is a widely used vertical transportation equipment, widely used in building materials, electric power, metallurgy, machinery, chemicals, light industry, metals, food and other industries. Meet the different users on elevator performance requirements.The issue is to create BB Fertilizer Production Hoisting Equipment. Mainly by enhancing the Big Dipper, hoisting system, a framework. Works: The large granular urea, potash, phosphate, fillers and other requirements according to the ratio calculation formulas were put bucket elevator hopper, the hopper through the wire rope traction along the track up to a certain height to enhance hit limit switch, open The door , fertilizer unloading, hopper back to the starting point empty.Keywords: Hoist Guide Track Wire RopeSignature of supervisor:1目　　錄1 緒 論1.1 各種提升機的工作原理…………………………………………………（01）1.2 提升機的簡介……………………………………………………………（03）1.3 提升機的應(yīng)用……………………………………………………………（04）1.4 提升機的發(fā)展……………………………………………………………（05）2 總體方案確定2.1 總體設(shè)計要求……………………………………………………………（06）2.2 總體設(shè)計…………………………………………………………………（06）2.2.1 工作原理…………………………………………………………………（06）2.2 .2 總體尺寸綜合……………………………………………………………（06）2.3 總體圖……………………………………………………………………（07）3 提升系統(tǒng)的設(shè)計計算3.1 料斗倉重量計算…………………………………………………………（08）3.2 鋼絲繩的確定……………………………………………………………（09）3.2.1 鋼絲繩種類………………………………………………………………（09）3.2.2 實效原因…………………………………………………………………（10）3.2.3 鋼絲繩的計算……………………………………………………………（11）3.3 提升系統(tǒng)電動機選擇……………………………………………………（14）3.3.1 選擇電動機類型和結(jié)構(gòu)型式……………………………………………（14）3.3.2 選擇電動機的容量………………………………………………………（15）23.3.3 選擇電動機的型號………………………………………………………（16）4 提升系統(tǒng)的校核 4.1 導(dǎo)軌校核…………………………………………………………………（18）4.1 導(dǎo)軌強度校核……………………………………………………………（18）4.1.2 導(dǎo)軌剛度校核……………………………………………………………（21）5 機架的設(shè)計及校核5.1 機架結(jié)構(gòu)類型……………………………………………………………（25）5.1.1 按機架外形分類…………………………………………………………（25）5.1.2 按機架的制造方法和材料分類…………………………………………（25）5.2 機架結(jié)構(gòu)的選擇…………………………………………………………（25）5.3 機架設(shè)計計算的準(zhǔn)則和要求……………………………………………（26）5.3.1 機架設(shè)計的準(zhǔn)則…………………………………………………………（26）5.3.2 機架設(shè)計的一般要求……………………………………………………（26）5.4 機架的形式及主要參數(shù)…………………………………………………（27）5.5 機架的強度校核…………………………………………………………（28）5.6 機架的剛度校核…………………………………………………………（33）5.7 立柱的強度及穩(wěn)定性校核………………………………………………（38）6　檢驗安裝和使用維修6.1　檢驗規(guī)則…………………………………………………………………（39）6.2　吊裝，安裝和調(diào)整………………………………………………………（39）6.3　使用操作…………………………………………………………………（40）6.4　維修保養(yǎng)和故障排除……………………………………………………（40）結(jié)　　論………………………………………………………………………（41）參考文獻………………………………………………………………………（42）致　　謝………………………………………………………………………（43）附 錄 3外文翻譯資料1An Automatic MechanotronicsHorizontal CutterDirecting towards the present situationof decentralized control by single computer in do2mestic glass industry an automatic mechanotronicshorizontal cutter was introduced based on the pre2cision and thefunctional control of the cutter .1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the LuoYang float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛 sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine外文翻譯資料21 The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m plank long:the ± 1.5 mms incise a straight line degree accuracy: the ± 0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s 2.Equipments function2.1 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the ① press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The ② presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap circumstance of different quality and heap area; The ③ carries on according to the market sale's circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit2.2 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the 外文翻譯資料3request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses' glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position;2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function.2.6 Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.2.7 Periodic can the product which incise certain specification of the periodic ground.3 Equipments control(1) Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.(2) All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.(3) Incise process automatically in, can operate to lift knife and fall knife at any time, 外文翻譯資料4make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.(4) The forerunner's speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation.4 The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do.4.1 ZHJ-D computer-controlled vertical and horizontal high-precision cutting machine Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:(1), the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal. (2), transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. Technical parameters:Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 1400m maximum diameter of raw materials The largest-cut width of 800 mm 1100mm 1300mm 1600mm 外文翻譯資料5- Cut 20-1200mm length The accuracy of ± 0.2mm Productivity ≤ 80 m / min Complete machine power 5kw 5kw 6kw 8kw Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg Dimensions (mm) 5500 × 1550 × 1200 5500 × 1850 × 1200 5500 × 2100 × 1250 6000 × 2400 × 12504.2 ZHJ-C1/C2 high-speed automatic Cutting Machine Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: (1), the use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system. (2), transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (4), are heavy-duty cutting tool imports, product uniformity, no edges and corners. Technical parameters:Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 The largest raw materials 800 1100 mm width 1350 mm Complete machine power 5.5kw 6kw 7kw The device weighs about 2,500 kg of 2,800 kg about 3200 kg Dimensions (mm) 5500 × 1500 × 1400 5500 × 1800 × 1400 5500 × 2300 × 1400 Applicable power 380v/50Hz (-phase 4-wire) 外文翻譯資料6Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min The largest raw material Ф ≤ 14 mm in diameter. 30g of raw materials / ㎡ ~ 500 g / m 2 (depending on the materials may be) - Cut of 5 ~ 1200mm length The accuracy of ± 0.2mm Fang / Recoiler paper tube diameter Ф3 "or Ф6" (or according to customers required) Crop frequency 120degree/min4.3 ZHJ-C3 high-speed automatic finishing Cutting Machine This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: 1, the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate. 2, transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. 3, the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. Technical parameters:Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 Raw materials maximum diameter 1400mm 1400mm 1400mm The largest-cut width of 1100mm 1400mm 1600mm - Cut 20-1200mm length 20-1200mm 20-1200mm The accuracy of ± 0.2mm ± 0.2mm ± 0.2mm Productivity 80m/min 80m/min 80m/min Piled material largest high 1200mm 1200mm 1200mm Complete machine power 8kw 9kw 11kw 外文翻譯資料7Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase) Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min The device weighs about 3,200 kg of about 3800 kg of about 4300 kg Dimensions 6000 × 1500 × 1700mm 6000 × 1800 × 1700mm 6000 × 2000 × 1700mm